自力式壓力調(diào)節(jié)閥門(mén)的使用
Application of self operated pressure regulating valve
自力式壓力調(diào)節(jié)閥因?yàn)椴恍枰渌鈦?lái)能源如電源、氣源，僅靠介質(zhì)自身的能量來(lái)驅(qū)動(dòng)，既節(jié)能又環(huán)保，使用方便，安裝完畢后設(shè)定好壓力值即可投入自動(dòng)運(yùn)行，所以在對(duì)控制精度要求不高，又缺乏電源、氣源的場(chǎng)合，得到了越來(lái)越廣泛的使用。
Because the self operated pressure regulating valve does not need other external energy sources, such as power supply and gas source, it is driven only by the energy of the medium itself, which is energy-saving, environment-friendly and convenient to use. After the installation is completed, the pressure value can be set and put into automatic operation. Therefore, it has been more and more widely used in the occasions with low requirements for control accuracy and lack of power supply and gas source.
不過(guò)，這種閥門(mén)也需正確選型和正確安裝、使用，才能保證投入運(yùn)行后不出現(xiàn)什么問(wèn)題。選型方面就不用多說(shuō)了，比如調(diào)節(jié)閥是用來(lái)控制閥前壓力還是閥后壓力，介質(zhì)是常溫還是高溫，有無(wú)腐蝕性，工作壓力等等，一定要事先搞清楚，我們主要談?wù)劙惭b使用方面的問(wèn)題。因?yàn)槲腋龅揭焕粤κ綁毫φ{(diào)節(jié)閥的使用方面出現(xiàn)的問(wèn)題，很有代表性。
However, this valve also needs to be correctly selected, installed and used to ensure that there are no problems after it is put into operation. There is no need to say more about the selection. For example, whether the regulating valve is used to control the pressure in front of or behind the valve, whether the medium is at room temperature or high temperature, whether it is corrosive, the maximum working pressure, etc., we must find out in advance. We mainly talk about the problems of installation and use. Because I recently encountered a problem in the use of self operated pressure regulating valve, which is very representative.
閥門(mén)是用在蒸汽管道上的，投入使用才短短一兩個(gè)月，用戶(hù)就報(bào)修。到現(xiàn)場(chǎng)一看，大量蒸汽從調(diào)節(jié)閥膜頭的排氣孔中排出，噪聲極大，聲勢(shì)驚人。事故原因，明顯是蒸汽沒(méi)經(jīng)過(guò)冷凝，直接進(jìn)入膜頭，燒壞了膜片。
The valve is used on the steam pipeline. It has only been put into use for one or two months, and the user will apply for repair. Upon arrival at the scene, a large amount of steam was discharged from the exhaust hole of the diaphragm head of the regulating valve, with great noise and amazing momentum. The cause of the accident was that the steam directly entered the membrane head without condensation and burned the membrane.
用于蒸汽管道的自力式壓力調(diào)節(jié)閥，安裝時(shí)必須在執(zhí)行器和管道之間加一個(gè)冷凝罐，不能讓蒸汽進(jìn)入執(zhí)行器膜頭，而且，調(diào)節(jié)閥必須頭朝下安裝，冷凝罐要高于膜頭，初次使用，一定要將冷凝罐和膜頭中加滿(mǎn)水。看現(xiàn)場(chǎng)的安裝方式，詢(xún)問(wèn)現(xiàn)場(chǎng)儀表人員，這些都沒(méi)問(wèn)題，那么是什么造成的呢？令人百思不得其解。后來(lái)，仔細(xì)詢(xún)問(wèn)了一個(gè)操作工，無(wú)意之下得知：這臺(tái)閥門(mén)安裝、投入使用后，冷凝罐和膜頭之間的銅管接頭一直在斷斷續(xù)續(xù)地漏水。原來(lái)是這樣，漏水導(dǎo)致冷凝罐里的水慢慢漏光，蒸汽就進(jìn)入膜頭，燒壞了膜片。
For the self operated pressure regulating valve used in the steam pipeline, a condensate tank must be added between the actuator and the pipeline during installation, and the steam cannot enter the membrane head of the actuator. Moreover, the regulating valve must be installed head down, and the condensate tank must be higher than the membrane head. For the first use, the condensate tank and membrane head must be filled with water. Look at the on-site installation method and ask the on-site instrument personnel. These are all OK. So what caused it? It's puzzling. Later, I asked an operator carefully and learned by accident that after the valve was installed and put into use, the copper pipe joint between the condensate tank and the membrane head has been leaking intermittently. It turned out that the water leakage led to the slow leakage of water in the condensate tank, and the steam entered the membrane head and burned the membrane.
由此可見(jiàn)，自力式壓力調(diào)節(jié)閥在蒸汽管道上使用時(shí)，安裝、維護(hù)方面一定要多加注意，為保證調(diào)節(jié)閥正常運(yùn)行，千萬(wàn)不能讓接頭漏水，不能讓冷凝罐缺水，要定期檢查，適時(shí)加水。其實(shí)，不光是自力式壓力調(diào)節(jié)閥，就是其它的自力式調(diào)節(jié)閥，在使用時(shí)也需注意維護(hù)和保養(yǎng)才行。
It can be seen that when the self operated pressure regulating valve is used on the steam pipeline, more attention must be paid to the installation and maintenance. In order to ensure the normal operation of the regulating valve, do not let the joint leak or the condensate tank lack water. Check regularly and add water in time. In fact, not only the self operated pressure regulating valve, but also other self operated regulating valves need to pay attention to maintenance when in use.
另外，蒸汽壓力如果較高，更好選用活塞式執(zhí)行器，而不取薄膜式執(zhí)行器，因?yàn)槟て话隳艹惺艿膲毫Σ怀^(guò)0.4Mpa，過(guò)此雖然能用，卻要大大降低使用壽命。
In addition, if the steam pressure is high, it is best to choose piston actuator instead of membrane actuator, because the pressure that the diaphragm can withstand generally does not exceed 0.4MPa. Although it can be used, it should greatly reduce the service life.
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