控制閥選擇的重要性
Importance of control valve selection
調(diào)節(jié)閥是自動(dòng)控制系統(tǒng)中的執(zhí)行器其應(yīng)用質(zhì)量直接反映了系統(tǒng)的調(diào)整質(zhì)量
The regulating valve is the actuator in the automatic control system, and its application quality directly reflects the adjustment quality of the system
作為過(guò)程控制中的終端組件人們比過(guò)去更了解其重要性
As a terminal component in process control, people understand its importance more than in the past
調(diào)節(jié)閥的應(yīng)用非常重要除了產(chǎn)品本身的質(zhì)量外無(wú)論用戶是否正確安裝使用和維護(hù)正確計(jì)算和選擇都非常重要
The application of the regulating valve is very important. In addition to the quality of the product itself, it is very important whether the user is correctly installed, used, maintained, correctly calculated and selected
由于計(jì)算和選擇錯(cuò)誤系統(tǒng)打開(kāi)和停止有些甚至無(wú)法使用因此用戶和系統(tǒng)設(shè)計(jì)人員應(yīng)認(rèn)識(shí)到閥門(mén)在現(xiàn)場(chǎng)的重要性并且必須充分注意調(diào)節(jié)閥的選擇
Due to incorrect calculation and selection, the system can not be opened and stopped, and some even cannot be used. Therefore, users and system designers should recognize the importance of valves on site and pay full attention to the selection of control valves
控制閥選擇的原理
Principle of control valve selection
1根據(jù)工藝條件選擇合適的結(jié)構(gòu)形式和材料
1 Select appropriate structure and materials according to process conditions
根據(jù)過(guò)程對(duì)象的特點(diǎn)選擇控制閥的流量特性
Select the flow characteristics of the control valve according to the characteristics of the process object
根據(jù)工藝操作參數(shù)選擇合適的控制閥直徑尺寸
Select appropriate diameter size of control valve according to process operation parameters
根據(jù)過(guò)程要求選擇所需的輔助設(shè)備
Select the required auxiliary equipment according to the process requirements
合理選擇執(zhí)行機(jī)構(gòu)
Reasonable selection of actuator
執(zhí)行器的響應(yīng)速度應(yīng)該能夠滿足過(guò)程
The response speed of the actuator should meet the process
控制行程時(shí)間的要求：所選的控制閥執(zhí)行器應(yīng)該能夠滿足閥門(mén)行程和泄漏水平的工藝要求
Requirements for control travel time: the selected control valve actuator shall meet the process requirements for valve travel and leakage level
在某些情況下例如選擇壓力控制閥（包括排氣閥）應(yīng)考慮適當(dāng)?shù)目赡軌翰钜赃M(jìn)行適當(dāng)?shù)姆糯筮@需要執(zhí)行器提供大的力
In some cases, such as selecting the pressure control valve (including the exhaust valve), the appropriate possible differential pressure should be considered for proper amplification, which requires the actuator to provide a large force
否則當(dāng)過(guò)程中出現(xiàn)異常時(shí)控制閥前后控制閥之間的實(shí)際壓差可能很大并且存在不能關(guān)閉或打開(kāi)的危險(xiǎn)
Otherwise, the actual pressure difference between the front and rear control valves of the control valve may be large and there is a risk that the valve cannot be closed or opened in case of abnormality in the process
二控制閥配件
II Control valve accessories
在生產(chǎn)過(guò)程中控制系統(tǒng)對(duì)閥門(mén)提出了各種特殊要求因此控制閥必須配備各種附件裝置（稱(chēng)為附件）以滿足生產(chǎn)過(guò)程的需要
During the production process, the control system puts forward various special requirements for the valve, so the control valve must be equipped with various accessories (called accessories) to meet the needs of the production process
控制閥配件包括：
Control valve accessories include:
閥門(mén)定位器用于改善控制閥調(diào)節(jié)性能的工作特性實(shí)現(xiàn)正確的定位
The valve positioner is used to improve the working characteristics of the regulating performance of the control valve to achieve correct positioning
閥門(mén)位置開(kāi)關(guān)顯示閥門(mén)上下行程的工作位置
The valve position switch shows the working position of the valve up and down travel
氣動(dòng)保持閥當(dāng)控制閥的氣源發(fā)生故障時(shí)在氣源發(fā)生故障之前將閥門(mén)保持在打開(kāi)位置
Pneumatic holding valve When the air source of the control valve fails, keep the valve in the open position before the air source fails
電磁閥實(shí)現(xiàn)了氣路的電磁切換確保閥門(mén)在電源故障時(shí)閥門(mén)處于所需的安全開(kāi)啟位置
The solenoid valve realizes the electromagnetic switching of the gas circuit to ensure that the valve is in the required safe opening position in case of power failure
手輪機(jī)構(gòu)當(dāng)控制系統(tǒng)的控制器發(fā)生故障時(shí)可以切換到手動(dòng)模式操作閥
The handwheel mechanism can switch to manual mode to operate the valve when the controller of the control system fails
氣動(dòng)繼電器可加速執(zhí)行器的動(dòng)作并縮短傳動(dòng)時(shí)間
The pneumatic relay can accelerate the action of the actuator and shorten the transmission time
空氣過(guò)濾器減壓器用于凈化空氣源并調(diào)節(jié)空氣壓力
The air filter pressure reducer is used to purify the air source and regulate the air pressure
儲(chǔ)氣罐確保當(dāng)氣源發(fā)生故障時(shí)無(wú)彈簧氣缸操作器活塞致動(dòng)器可將控制閥移動(dòng)到故障安全位置
The air reservoir ensures that the spring-free cylinder operator piston actuator can move the control valve to the fail-safe position in case of air supply failure
它的大小取決于氣缸的大小閥門(mén)的工作時(shí)間要求和閥門(mén)的工作條件
Its size depends on the size of the cylinder, the working time requirements of the valve and the working conditions of the valve
簡(jiǎn)而言之附件的功能是使控制閥的功能更完整更合理更完整
In short, the function of the accessory is to make the function of the control valve more complete, more reasonable and complete
三控制閥的維護(hù)
III. Maintenance of control valve
控制閥具有結(jié)構(gòu)簡(jiǎn)單運(yùn)行可靠的特點(diǎn)但對(duì)其直接影響由于直接接觸過(guò)程介質(zhì)而導(dǎo)致的性能
The control valve has the characteristics of simple structure and reliable operation, but it directly affects the performance caused by direct contact with the process medium
系統(tǒng)質(zhì)量和環(huán)境污染控制閥必須經(jīng)常維護(hù)和定期維修特別是在使用條件重要且重要的場(chǎng)合應(yīng)更加注重維護(hù)工作
The system quality and environmental pollution control valve must be maintained regularly and regularly, especially when the service conditions are important and important
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